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Shrinkage Calculator for Warehouse & Logistics

If you need 30 pickers active, how many should be on your shift roster?

Shrinkage

32.0%

Net Capacity

68.0%

Headcount

74

You need 74 pickers to keep 50 available, with 24 extra to cover shrinkage.

Shrinkage categories

Adjust each category as a percentage of total paid time

PTO8%
Sick Leave6%
Safety Briefings4%
Equipment Downtime5%
Paid Breaks6%
Admin3%

Add custom category

Shrinkage breakdown

Live view of which categories contribute most to total shrinkage

Capacity split

Available time vs shrinkage

Headcount mix

Coverage target vs added pickers for shrinkage

Frequently asked questions

Why is shrinkage critical in warehousing?

Warehouse operations have tight throughput targets. Even small staffing gaps can cascade into missed shipments and SLA breaches.

What's typical warehouse shrinkage?

Usually 25โ€“35%, with safety training and physical fatigue-related absences contributing significantly.

Should I count safety briefings as shrinkage?

Yes. Any paid time not spent on core picking/packing activities is shrinkage.

Turn this into a real schedule

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